Application classification and technology of brush roller
1、 Process introduction of brush roller
The brush roller plays an important role in hot-dip galvanizing, pickling, color coating and other production lines. The manufacturing process of brush roller in iron and steel industry mainly includes spiral winding type, internal welding assembly type and spiral bite type brush blade assembly type. Brush wire generally adopts nylon curved wire with diameter of 0.5 or abrasive nylon curved wire. In terms of service life cycle, bite type brush roller is dominant. It is composed of single brush sleeve, key, brush roller shaft and end plate as an integral brush roller assembly form
The nylon bristles are made into a single brush sleeve. The single brush sleeve is combined and pressed on the brush roller shaft. After being fixed by the key and the end plates at both ends, the outer circumference of the nylon bristles is turned as a whole. The utility model has the characteristics of simple structure, reasonable design and long service life. The installation quantity of a single brush sleeve on the effective length of the brush roller shaft can be increased by about 10%, which can fill the bristles with high density and improve the cleaning quality. After the integral brush roller is assembled, the outer circle of the nylon brush roller is integrally trimmed and polished to improve the balance of the brush roller and prolong the service life.
2、 What is a brush roller?
Take metal as the shaft, sleeve plastic pipe or nylon pipe and other materials on the shaft, or pour plastic or nylon on the shaft. And form the attachment of the brush wire. Regularly take holes on the attachment and plant brush wire materials such as nylon wire or plastic wire, horse hair and bristle. The roll like product is the industrial brush roll.
3、 Types and uses of brush rollers
1. Nylon wire brush roller: 1010 nylon wire brush roller with high elasticity, high wear resistance and high temperature resistance is very popular in the food industry because its material is non-toxic and pollution-free food grade. Its high wear resistance and high temperature resistance are also popular in the textile and printing and dyeing industries. Its high elasticity is widely sold in glass cleaning and other cleaning industries.
2. Abrasive wire brush roller: special materials such as steel sand are added to the abrasive wire, and its wear resistance is better than that of nylon wire. It is widely used in the production of acid and alkali resistant steel plate.
3. Wire brush roller: widely used in steel, steel plate, coating and other industries.
4. Sisal brush roller: because of its natural material, it is used for roughening and polishing of furniture plate pretreatment. It is also widely used for polishing ceramic tiles and other purposes.
5. Horsehair brush roller: it has better application effect than ordinary brush roller. It belongs to the secondary development of brush roller. In terms of wear resistance and corrosion resistance, horsehair brush roller is more prominent than ordinary brush roller. It is usually used to polish, wax and seal the surface of leather, floor, furniture, etc.
6. Plastic wire brush roller: used for stainless steel surface cleaning / polishing, copper strip and steel strip surface polishing, thin copper surface cleaning / deoxidization skin / cleaning / polishing, surface oxide skin removal after blackening process, surface cleaning and polishing of tubular devices, snow cleaning of urban roads and highways, etc. Precautions for brush roller before use:
Brush roller, as the name suggests, is formed by planting brush wires (nylon wire, plastic wire, metal wire, bristle, horse hair, etc.) on roller like objects.
The brush roller plays an important role in hot-dip galvanizing, pickling, color coating and other production lines. The manufacturing process of brush roller in iron and steel industry mainly includes spiral winding type, internal welding assembly type and spiral bite type brush blade assembly type. Brush wire generally adopts nylon curved wire with diameter of 0.5 or abrasive nylon curved wire. In terms of service life cycle, bite type brush roller is dominant. It is composed of single brush sleeve, key, brush roller shaft and end plate as an integral brush roller assembly form
The nylon bristles are made into a single brush sleeve. The single brush sleeve is combined and pressed on the brush roller shaft. After being fixed by the key and the end plates at both ends, the outer circumference of the nylon bristles is turned as a whole. The utility model has the characteristics of simple structure, reasonable design and long service life. The installation quantity of a single brush sleeve on the effective length of the brush roller shaft can be increased by about 10%, which can fill the bristles with high density and improve the cleaning quality. After the integral brush roller is assembled, the outer circle of the nylon brush roller is integrally trimmed and polished to improve the balance of the brush roller and prolong the service life.
2、 What is a brush roller?
Take metal as the shaft, sleeve plastic pipe or nylon pipe and other materials on the shaft, or pour plastic or nylon on the shaft. And form the attachment of the brush wire. Regularly take holes on the attachment and plant brush wire materials such as nylon wire or plastic wire, horse hair and bristle. The roll like product is the industrial brush roll.
3、 Types and uses of brush rollers
1. Nylon wire brush roller: 1010 nylon wire brush roller with high elasticity, high wear resistance and high temperature resistance is very popular in the food industry because its material is non-toxic and pollution-free food grade. Its high wear resistance and high temperature resistance are also popular in the textile and printing and dyeing industries. Its high elasticity is widely sold in glass cleaning and other cleaning industries.
2. Abrasive wire brush roller: special materials such as steel sand are added to the abrasive wire, and its wear resistance is better than that of nylon wire. It is widely used in the production of acid and alkali resistant steel plate.
3. Wire brush roller: widely used in steel, steel plate, coating and other industries.
4. Sisal brush roller: because of its natural material, it is used for roughening and polishing of furniture plate pretreatment. It is also widely used for polishing ceramic tiles and other purposes.
5. Horsehair brush roller: it has better application effect than ordinary brush roller. It belongs to the secondary development of brush roller. In terms of wear resistance and corrosion resistance, horsehair brush roller is more prominent than ordinary brush roller. It is usually used to polish, wax and seal the surface of leather, floor, furniture, etc.
6. Plastic wire brush roller: used for stainless steel surface cleaning / polishing, copper strip and steel strip surface polishing, thin copper surface cleaning / deoxidization skin / cleaning / polishing, surface oxide skin removal after blackening process, surface cleaning and polishing of tubular devices, snow cleaning of urban roads and highways, etc. Precautions for brush roller before use:
Brush roller, as the name suggests, is formed by planting brush wires (nylon wire, plastic wire, metal wire, bristle, horse hair, etc.) on roller like objects.