Several Common Manufacturing Methods of Industrial Brush Roller

1. Direct hair grafting
It is a traditional way to plant nylon wire and abrasive wire directly on the grinding roller.
Disadvantages: Although the strength can be very high, the cost of wool planting is high, and local replacement is not possible, which is a helpless choice at the initial stage.
2. Winding type
Advantages: a wool planting method introduced from abroad, the abrasive wire is made into a metal strip that can be wound, and then wound on the grinding roller, which can be customized according to the length of the grinding roller,
Disadvantages: As the abrasive wire is stuck on the metal strip, it will lead to the phenomenon of wire drawing (the abrasive wire is drawn out). The strength is not high, and only two ends are fixed after winding, so it is difficult to make the middle tight. If one end is loose, an accident will occur.
3. Nylon sleeve
Advantages: simple production process
Disadvantages: There are many problems. The thermal expansion and cold contraction of nylon will lead to nylon lengthening, so that the nylon at both ends of the roller body will grow out of the roughing roller, and the nylon sleeve will also expand and crack when it stands against the machine, so that the whole roughing roller will be scrapped; The bristles planted with riding nails have low strength and are easy to depilate; The strength of nylon is not high, and the planting density cannot be improved
4. Aluminum alloy brush roller - new type of grinding brush roller
It is an advanced grinding brush roller, which is made of aluminum alloy cylinder and can be customized to any length; High strength aluminum alloy substrate can make the density of wool planting high, and the use of cutting-edge wool planting technology will not shed, nor will it crack or grow like nylon; The dynamic balance of the roll body can be verified. More importantly, using this brush roller can really achieve rapid replacement, rapid trimming and unlimited extension.