The Application of Various Brush Wire Materials in Industrial Brushes
The main application range of industrial bristles is mainly in several aspects: dust prevention, polishing, cleaning, and grinding.
The main purpose of dustproof brushes is to install them at the inlet and outlet of industrial equipment, assembly lines, doors and windows, and other components to prevent dust from penetrating through these gaps and contaminating equipment and products. Therefore, the requirement for brush threads is to have high elasticity, good surface lubrication, and preferably anti-static function.
Polishing brushes are mainly used to deburr and finely polish the surface of the objects being polished, so the type and characteristics of the brush wire should be determined according to different requirements. If the surface of steel plates with strong hardness needs to be electroplated and polished, the most ideal brush wire should be bronze wire. If the surface of general metal materials needs to be rust and deburred, steel wire with better hardness can be used; The cleaning brush is the most commonly used industrial roller brush, commonly used for deep processing of agricultural and sideline products, as well as general cleaning and dust removal in industry. The requirements for the brush wire should be good wear resistance, high elasticity, corrosion and aging resistance, and not easy to deform during long-term operation. If the brush wire performance is poor, when the object is placed in a certain position for a long time, it will cause grooves in the brush roller, which will damage the function of the roller brush, Severe cases can even cause the entire brush roller to be scrapped; Grinding brushes are rarely used. Generally, industrial grinding is done directly with grinding tools such as grinding wheels, which are not within the scope of industrial brushes. However, for the textile industry's roughening treatment, abrasive wire brushes containing silicon carbide should be used. The mesh size (density) of silicon carbide contained in the abrasive wire should be adjusted appropriately based on the strength of the ground fabric and the desired grinding effect.
Nylon 610 brush wire has good wear resistance and high temperature resistance, acid and alkali resistance, but its elasticity is not very good, making it difficult to recover after prolonged work. Therefore, 610 is suitable for industrial dust removal and cleaning of rough components, such as dust removal in mining docks and sweeping brushes for sanitation vehicles; PBT has better elasticity than 610, but its wear resistance is not as good as 610. PBT has softer performance and is most suitable for cleaning and cleaning fine components, such as car surface cleaning, air conditioning duct cleaning, etc; The 1010 has the best elasticity and the highest cost, but its wear resistance is not as good as 610. Its appearance is excellent, and its impact resistance and aging resistance are also very good. It is most suitable for industrial equipment, doors, windows and other dust-proof parts.