What are the reasons for problems with industrial brushes?

Industrial brush
1、 If the brushing and hair planting process is not up to standard and there is a phenomenon of inclination or cross inclination, it will lead to an increase in the reverse brushing resistance of the industrial brush roller during operation, making the brush wire easy to break.
2、 Due to the low density of brush filaments, the overall hair content of the roller body of an industrial brush is reduced, resulting in a soft and weak brush surface. During use, due to low grinding efficiency, more force is often applied, which greatly reduces the lifespan of the brush.
3、 If the brush wire of an industrial brush is too long, it is easy to have the cutting force of the brush wire not on the working surface but on the side, resulting in problems such as broken brush wire and deformation of the roller body.
4、 "When the brush wire is crushed during processing, or damaged during hair planting or stamping, its strength and resistance will have a significant impact, or the contact surface at the root of the brush wire is very sharp or rough, the resistance of the brush wire will also be reduced, reducing the service life of the industrial brush.".
Brush manufacturer
5、 Due to differences in processing technology, some industrial brush manufacturers may replace other processes with processes they are familiar with, which can also lead to poor quality. For example, metal stamping brushes have high density, higher surface hardness, low pressure during use, and a small amount of movement space at the root of the brush wire, which can reduce the impact force on the root. In pneumatic machining, their service life is significantly longer than that of hair planting processing brushes.